Technical articles

Introduction to the method of distinguishing primary particles from secondary aggregates

2025-12-12

1. Definition

A particle refers to the smallest independent and discrete unit formed by the nucleation and growth of substances in a specific reaction system (such as combustion, precipitation, gas-phase synthesis, etc.), with regular or irregular geometric shapes. It can be understood as the most fundamental individual that is "innate" in the process of material formation.

Secondary aggregates refer to more complex composite particles formed by the aggregation of multiple primary particles through a certain force. It is not "born", but formed "after birth".



2、 Difference

There are significant differences between the two in terms of structure and composition, formation method, bonding force, stability, and performance impact, as shown in the following figure:


Iem Primary particles
secondary aggregates
Structure and Composition
A single, independent solid unit
Composite formed by focusing multiple primary particles
Formation method
Nucleation occurs naturally through chemical reactions
Focusing is formed through physical forces
binding force
Strong chemical bonds (covalent bonds, ionic bonds, metal bonds) require high energy to break
Weak physical forces (van der Waals forces, electrostatic attraction, etc.) are relatively easy to break
stability

Structural stability is a thermodynamically stable state.

The structure is metastable, indicating a tendency towards further densification in the dynamic transient state
Performance impact
Determine the intrinsic properties of the material, such as bandgap, magnetism, and catalytic active sites.
Affects the macroscopic process performance of materials, such as dispersibility, flowability, settling rate, and actual specific surface area.

3、 Differentiation method

1) Electron microscopy method



Scanning electron microscope (SEM): can provide information on the morphology, size, and distribution of particles. At high magnification, it can be observed that aggregates are composed of many smaller, well-defined primary particles. Particles typically exhibit regular geometric shapes (such as spheres or cubes), while aggregates have irregular shapes. 


Transmission Electron Microscopy (TEM): It has higher resolution than SEM and can observe the lattice patterns and internal structure of particles more clearly, as well as accurately measure their particle size. It is the gold standard for distinguishing nanoscale primary particles from their aggregates.



2) Particle size analysis technology


Laser particle size analyzer: This method measures the hydration kinetic diameter of particles in a medium (usually a liquid) by scattering light from them. It measures the apparent size of aggregates in a dispersed state. If the result measured by the laser particle size analyzer is much larger than the primary particle size observed by the electron microscope, it indicates that the sample has undergone significant secondary agglomeration in water or solvent.


X-ray diffraction spectrum (XRD): By measuring the diffraction peak width of grains, the grain size of primary particles can be calculated using the Scherrer formula. This size reflects the coherent scattering region inside the crystal, which is not affected by physical agglomeration.




3) Specific surface area analysis (BET method)


Determine the specific surface area of particles by measuring the gas adsorption capacity. For spherical particles, there is a formula: particle size ≈ 6/(density x specific surface area). The calculated particle size is based on the theoretical primary particle size assuming that all particles are independent spheres.    


4) Dispersion and Ultrasonic Experiment


Disperse the powder sample in a suitable solvent and let it stand for observation. If it rapidly settles and forms a hard precipitate, it usually means strong agglomeration. Subsequently, the suspension was subjected to ultrasonic treatment.


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